10 OSHA lockout tagout training programs
Manufacturing equipment must be completely turned off or safeguarded when being cleaned, repaired, or inspected. Lockout tagout (LOTO) procedures are essential in making sure these machines don’t cause a disaster. We’ve rounded up 10 lockout tagout training courses to teach your team all they need to know about LOTO.
Control of Hazardous Energy - Lockout/Tagout (US)
Verified by the American Society of Safety Professionals (ASSP), this refresher course is carefully crafted to help your manufacturing team understand OSHA Standard 1910.147 and learn the right methods for locking out or tagging out equipment.
Employers in the manufacturing industry are required to implement LOTO procedures on the job site to keep their team safe from harm. This self-paced course emphasizes the importance of training and retraining workers in lockout tagout procedures to help your team stay compliant with this standard.
To help prevent unexpected startups, it covers essential topics such as the correct application of lockout tagout devices and their removal. Your team will also discover how to identify and use appropriate devices to make sure energy sources are isolated effectively.
Nothing beats an OSHA lockout tagout training course that’s easy to digest. With SC Training’s microlearning format, you can be sure your workers understand and retain knowledge throughout the training. You also have the option to explore the platform’s intuitive creator tool to build an interactive course from the ground up.
Created by: SC Training (formerly EdApp)
Length: 5 to 10 minutes per lesson (self-paced)
Certificate: Available (for completion)
Cost: Free (up to 10 users)
OSHA Lockout/Tagout Certificate Course
OSHA Education Center’s course talks about the best practices and procedures for disabling machinery and preventing injuries. Your team will learn how to control hazardous energy, understand lockout and tagout procedures, and meet the training requirements for both authorized and affected employees.
This course allows learners to study at their own pace. Once done, they’ll get a completion certificate for their competence in lockout tagout safety.
OSHA Lockout/Tagout Online Certification
Online Lockout/Tagout Certification is another course that aims to secure workplace safety during equipment servicing and maintenance. It addresses the OSHA standard for control of hazardous energy and offers lessons on the proper implementation of lockout tagout procedures.
With this OSHA lockout tagout training course, your team can learn at their convenience and take the certification exam multiple times until they achieve a passing score. After completion, they’ll receive certification stating their name, a unique certification number, and a QR code for verification.
Lockout/Tagout: Put a Lock on Hazardous Energy
This course suggests practical guidelines to promote a safe working environment and responsible work practices. Here, your team will go through the significance of applying locks and tags to protect themselves from unexpected equipment activation and reduce the risk of accidents and injuries.
The training also highlights the importance of using locks and tags as visual indicators to control energy sources and prevent accidental equipment starts. By the end of the training, your team will have what it takes to identify energy sources, isolate them effectively, and implement proper lockout tagout procedures.
Controlling Hazardous Energy: Lockout/Tagout
Lockout and tagout procedures go hand in hand in protecting manufacturing workers from unwanted machine startups. Machines run the risk of releasing hazardous energy if not safeguarded. Meanwhile, other workers can unknowingly restart equipment if there’s no tagout devices to communicate which machines should not be turned on.
This LOTO online training discusses the different types of energy hazards and the common injuries your manufacturing team is at risk of if LOTO is done incorrectly. A better understanding of the risks will highlight the importance of following lockout and tagout procedures as machines are serviced.
The course will take your team through the lockout procedure step-by-step to help them release energy safely. It lists the different types of lockout devices and common warning tags they can use to safeguard machines and relay instructions to other workers.
To address retraining needs, SC Training’s course management features allow you to assign courses for your team to complete. This means they’ll automatically get notified to take the course, all depending on your compliance needs.
Created by: SC Training
Length: 5 to 10 minutes per lesson (self-paced)
Certificate: Available (for completion)
Cost: Free (up to 10 users)
OSHA Lockout/Tagout Training
Based on relevant regulations outlined in 29 CFR 1910.147, OSHA Lockout/Tagout Training by Hazmat School is another online course highlighting the significance of lockout and tagout safety measures in the workplace.
Through this course, your team will learn how to effectively control hazardous energy sources to prevent accidental releases of stored energy, which often result in serious injuries or fatalities. The training includes interactive modules with audio and video for an engaging learning experience.
OSHA Lockout Tagout (LOTO) Training
This OSHA lockout tagout training program by HAZWOPER OSHA educates individuals on lockout tagout safety, following OSHA’s guidelines for preventing hazardous energy releases during maintenance or servicing of equipment.
The course offers a user-friendly interface and engaging content to effectively equip learners with the knowledge to prevent accidents in the workplace. They’ll go through lessons on lockout tagout procedures, such as identifying and controlling energy sources, applying lockout devices, and effectively communicating within a lockout tagout team.
Lockout/Tagout Safety in the Workplace
This course cover some of the important aspects of LOTO safety during machine servicing and maintenance, you may also add this course to your OSHA lockout tagout training. It’s a mobile-compatible training program that gives comprehensive information on the OSHA control of hazardous energy standards.
Besides the key components of the lockout tagout standard, this course tackles the significance of an energy control program and the responsibilities of individuals involved in the process. It also discusses topics like energy control procedures, training and inspection requirements, safe energy shutdown steps, and basic requirements.
Lockout Tagout - Worker Safety (OSHA)
BIS Safety Software’s OSHA-compliant lock out tag out training module features detailed content and real-life case studies to help workers learn about energy-control operations. That includes the importance of lockout tagout procedures, identification of potential hazards, and accident prevention measures.
Like other OSHA training online courses, this course lets your team develop the skills they need to apply lockout tagout principles at work, which leads to a safer environment for themselves and their colleagues.
OSHA Lockout-Tagout Tutorial
OSHA’s official website also has an online tutorial to guide workers on aspects of the lockout tagout standard. It uses a question-and-answer format and sums up everything there is to know about the proper application of lockout tagout procedures. That includes isolating hazardous energy sources to prevent accidental startup.
Sharing this lockout tagout OSHA tutorial helps your team know the dangers associated with uncontrolled energy sources, and they can safely navigate through the step-by-step lockout tagout process. This allows them to protect themselves and others from hazardous situations.
Accounting for 1,977 violations in FY. 2022, lockout tagout is one of the top ten frequently violated OSHA standards in the workplace. But with every violation, businesses risk the well-being of their most valuable asset: their workers.
If you’re managing a manufacturing facility or a maintenance team, nothing’s more important than making sure your employees stay safe on the job. That’s where LOTO training comes in.
What is LOTO training?
LOTO training equips your workers with the knowledge and skills to safely navigate hazardous equipment or machinery. Since they’re tasked with performing maintenance, repair, or servicing activities, understanding the ins and outs of energy-control procedures should be at the top of their priority list.
During LOTO certification training, employees learn about the different aspects of lockout tagout. Some of the common training topics include:
- Identifying hazardous energy sources, such as electrical, mechanical, hydraulic, pneumatic, and thermal energy.
- Lockout tagout procedures including shutting down equipment, isolating energy sources, applying locks and tags, and verifying the effectiveness of the lockout.
- Different lockout devices (e.g., locks, hasps, and valves) and tagout tools and how to properly use them.
- Roles and responsibilities of authorized employees, affected employees, and other personnel involved in the process.
- Regulatory requirements or standards and regulations related to lockout tagout, such as 29 CFR 1910.147, and how to maintain compliance.
- Troubleshooting and problem-solving during the lockout tagout process.
What is the OSHA standard for lockout tagout?
Found in 29 CFR 1910.147, the OSHA standard for lockout tagout is a set of regulations that all employers should follow to keep their workers safe.
This standard outlines OSHA requirements for enforcing an energy control program. That includes procedures for shutting down and isolating machinery, applying locks and tags, and verifying the effectiveness of the lockout.
OSHA also requires employers to develop and implement lockout tagout procedures, train all affected employees, and regularly check if the safety program works effectively.
Why is LOTO training important in manufacturing?
Manufacturing work needs assistance from machines and heavy equipment, which must be repaired, maintained, and cleaned at some point. LOTO acts as a safety protocol that reduces the risk of harm as your team works on these tasks. Given this, we’ve listed LOTO training’s significance to daily operations in more detail below:
- Prevention of injuries or fatalities: gives important reminders and proper implementation tips to make sure LOTO effectively protects your team from getting cut, crushed, electrocuted, or exposed to other hazardous energy.
- Cost savings: relative to the first point, reduced injuries or fatalities mean fewer expenses for medical compensation, insurance claims, and legal fees. It also eliminates the need to pause operations to address emergencies, minimizing downtime.
- Less risk of human error: keeps everyone up to speed on standard protocols for maximum protection and less risk of breaking the machines and equipment.
- Legal compliance: makes sure you and your team are in compliance with OSHA standard 29 CFR 1910.147, which requires manufacturing employers to implement LOTO procedures in their daily operations.
Which manufacturing roles benefit from LOTO training?
Lockout/tagout procedures protect a wide range of roles in manufacturing by preventing the release of hazardous energy during machine servicing or maintenance. We’ve listed LOTO’s relevance to common manufacturing roles, assuming they’re authorized to implement it:
- Maintenance technicians: they’re protected from the risk of crush injuries, electrical shocks, amputations, and other serious accidents as they perform maintenance work.
- Machine operators: they can effectively stop the machine from turning on when they’re in the middle of servicing it, protecting them from unwanted harm.
- Electricians and controls specialists: they’re given a safeguard against electrical shocks, arc flash incidents, and other common risks associated with live wire work.
- Line supervisors: their responsibility to maintain workplace safety is made easier, as LOTO training aligns with developing safety protocols for the well-being of the team.
- Cleaning/sanitation crews: they can protect themselves from injury by making sure machines don’t turn on in the middle of cleaning and sanitation sessions.
- Production managers: they can reduce downtime due to emergency response by properly implementing LOTO and lowering the risk of accidents.
Reduce the risk of potential injuries with OSHA lockout tagout training
Estimated to prevent around 120 deaths and 50,000 injuries annually, the lockout tagout safety standard plays a critical role in making sure your workers are safe at the end of the day.
One of the best ways to protect them on the job is through OSHA lockout tagout training. By delivering training, you and your team can avoid serious incidents and accidents related to unexpected bursts of hazardous energy.
Protect your team from hazardous energy release and prevent unexpected machine startups with lockout tagout training. Join SC Training today.